Engineering space to breathe: How novel carbon dioxide sensors could improve air circulation in space and life on Earth
On Earth, gravity pulls exhaled carbon dioxide out and away from peoples’ faces so they do not breathe it back in. In the microgravity of space and the moon, air moves more slowly and carbon dioxide does not move away from astronauts’ faces when they breathe, putting them at risk for increased carbon dioxide exposure. (Purdue University photo/Joshua Clark) WEST LAFAYETTE, Ind. — NASA’s new generation of Artemis missions will take humanity back to the moon and beyond. Marshall Porterfield, professor of biological engineering and space biophysics at Purdue University, in an effort to solve a physical problem of space exploration, recently published research focusing on human respiration under microgravity.
“On Earth, the air around the body flows up, bringing fresh oxygen to the face and taking the carbon dioxide up and away,” Porterfield said. This phenomenon, called buoyancy-driven convection, doesn't exist in the microgravity of space and the moon. “In microgravity, carbon dioxide ends up being trapped in front of your face. You end up being trapped in your own bubble of carbon dioxide.”
In his paper published in npj Biological Physics and Mechanics, Porterfield notes that despite the Environmental Control and Life Support System regulating bulk air exchange, astronauts have long complained about the quality of the breathing atmosphere on space shuttles and the International Space Station.
While the safe limit for carbon dioxide is 1,000 parts per million (ppm), the International Space Station is able to scrub its level down to only 2,000 ppm at the minimum. Excess carbon dioxide causes shortness of breath, fatigue, headaches and confusion. Current sensors in spacesuits cannot measure carbon dioxide fast enough to treat the situation, leaving astronauts strained under a dangerous brain fog that makes it difficult to complete tasks.
Porterfield and the Polytech Capstone Plus team have built faster carbon dioxide sensors using air pumps to actively check the air every millisecond and mounted them in a helmet, a device called Atmospheric Redox Exchange Systems (ARES). This patent-pending technology has been licensed to Vayus, and the Capstone Plus team is working on the second iteration of the device.
Porterfield and his collaborators outlined in the paper studied this air cycle using ARES, thermal cameras and computational fluid dynamics models to show how a breath moves around a person in different environments.
Applications on Earth
Porterfield said engineered environments like the International Space Station can use the new carbon dioxide sensors to circulate air in a targeted fashion, sending stronger air flows to the places and people most overwhelmed by carbon dioxide. Some spaces on Earth — like planes and high-rise buildings — may also have elevated carbon dioxide and could benefit from better informed air circulation.
In his work as part of NASA’s Lunar Effects on Agricultural Flora project, Porterfield’s research team will use the computational fluid dynamics models to look at boundary layers on leaves grown in space — the thin layer of air around leaves where gas exchange and transpiration happens. As carbon dioxide in Earth’s atmosphere increases, this layer may be disrupted similarly to how it will be under microgravity. Understanding the change now could help humanity prepare its farms and forests for the future.
In addition, Porterfield and his lab are using the new carbon dioxide sensors and a blood test they created to collaborate on a multiple sclerosis study about how the environment affects human performance. The blood test analyzes how mitochondria — the organelle in cells responsible for taking up oxygen and converting it into energy — respond to different toxins, like carbon dioxide. Both new technologies are being used to find links between environments with excessive carbon dioxide and disorders like multiple sclerosis and Parkinson’s disease.
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Writer: Lindsey Berebitsky, lberebit@purdue.edu, 765-749-5296
Media contact: Devyn Ashlea Raver, draver@purdue.edu
Sources: Marshall Porterfield, porterf@purdue.edu
Agricultural Communications: Maureen Manier, mmanier@purdue.edu, 765-494-8415
Journalist Assets: Publication quality images and videos can be obtained at this link

